PATCH HATS 101
How to design the best hats for your company, brand, or event.
TYPES OF PATCHES
A benefit of choosing custom patch hats is the flexibility of materials. We match you with the right patch to get the most out of your design.
EMBROIDERED PATCHES
The classic patch. Embroidered patches are traditional patches with lots of texture but hard to capture the small details.
WOVEN PATCHES
Woven patches are perfect for detailed designs that aren’t able to be embroidered clearly.
DIE CUT PATCHES
Die cut/heat cut patches are used when your patches need to keep the shape of the design.
SUBLIMATED PATCHES
Sublimated/printed patches are best used when your design has many colors, fine details, or shading that needs to be recreated.
3D PVC PATCHES
PVC/rubber patches are made with layers of colored rubber to give your design a crisp 3D look.
LEATHER PATCHES
Leather patches are embossed to capture your design on timeless leather.
HAT STYLES
We have 100s of different custom hats to choose from, below are the 4 most popular fits.
HIGH PROFILE
YUPOONG 6006
MID PROFILE
RICHARDSON 112
LOW PROFILE
RICHARDSON 115
UNSTRUCTURED
RICHARDSON 111
PATCH ATTACHMENT
HAND STITCHED
The patches are stitched onto the hat with needle and matching thread. It gives the hats the authentic look/feel of classic patch hats and will last forever. This is our recommended option and the preferred method used by top brands.
HEAT PRESS
Patches are attached using a machine with high heat to seal the patch onto the hat and is suitable for die cut patches and silicone appliqué. This process may leave the hat with a slight indentation from where the machine was used and lack the hand crafted feel of a stitched product.
Your Map to the Best Custom Hats on the Planet
We make the journey of creating your custom hats fun! Our local design and production teams will work with you to ensure your hats match your vision from start to finish.
Complete Quote Form
Attach your logo, and select your favorite hat style and quantity. Don’t see what you’re looking for? Let us know!
Receive Hat Mockups
Your designer will create a digital patch with your logo and send you hat options to choose from. Want something changed? We are here to help.
Review and Pay Invoice
Once we have all of your project details mapped out, you will receive an online invoice. Your project will start when payment is received.
Enjoy your New Hats
You now have the highest quality custom hats for your business, brand, or event!
Quality Check and Ship
5-6 weeks after payment, your hats will be shipped after passing our quality checks, receiving a final cleaning, and secure packing.
Approve Patch Sample
1 week after payment, you will receive a photo of your patch for review. Once approved, your hats will begin the production process.
Complete Quote Form
Attach your logo, and select your favorite hat style and quantity. Don’t see what you’re looking for? Let us know!
Receive Hat Mockups
Your designer will create a digital patch with your logo and send you hat options to choose from. Want something changed? We are here to help.
Review and Pay Invoice
Once we have all of your project details mapped out, you will receive an online invoice. Your project will start when payment is received.
Approve Patch Sample
1 week after payment, you will receive a photo of your patch for review. Once approved, your hats will begin the production process.
Quality Check and Ship
5-6 weeks after payment, your hats will be shipped after passing our quality checks, receiving a final cleaning, and secure packing.
Enjoy your New Hats
You now have the highest quality custom hats for your business, brand, or event!